FABHIND
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- Semi Continues Waste tyre Pyrolysis plant
FAB-15 SEMI CONTINIOUS PLANT
Equipment list
1. MAIN REACTOR - ANNEXURE -1
2. ACCESSORIES FOR REACTOR - ANNEXURE -2
3. NITROGEN PLANT ( 5 Nm3/hr ) ANNEXURE -3
4. ETP PLANT-5000 LTR/DAY ANNEXURE -4
5. TYRE PLANT PLC BASED PANEL ANNEXURE -5
6. PYRO WATER- OIL -TPO- BURNER SYSTEM ANNEXURE -6
7. CHIMNEY 100 FEET WITH IN-BUILT AUTO INGNITION ANNEXURE -7
1. MAIN REACTOR - ANNEXURE -1 & ANNEXURE -2
Capacity - 2 Tons with Bottom Belt Conveyer feeding system to Elevator
• Material Feeding Bucket Elevator :
• Material Input Valve:
• Material Feeding & Carbon Output Screw :
• Main reactor :
• Reactor Gland Pushers :
• Reactor cover :
• Furnace Chamber
• Fire Screens :
• Gas Burner
• Air Pressure Blower for Gas & Oil Burner,
• Pneumatic Valve connected to Digital Panel Board for Automatic
• Reactor Electric Motor:
• Reactor Gear Box :
• Condenser pipe unit :
• Carbon holding tank :
• Insulation tank :
• Heavy Oil Tank :
• Water seal tank :
• Gas tank :
• Oil tank No 1 :
• Oil tank No 2 :
• Water coolant pipe:
• Carbon Our Put Valve :
• Carbon Removal Jacketed Screw :
• Carbon storage Silo
• Carbon Steel Removal System:
• Scrubber system :
• Mud Pump:
• Fire brick
• castable Cement :
• Submersible Pump :
• Oil gear pump:
• Chimney : 100’
• Chimney Blowers:
• Extra Gas burners with 0.5 HP Blower :
• Cooling tower
• Hardware and fitting :
• 100 Feet Chimney and Auto ignition system :
• PLC based control system :
NITROGEN PLANT ( 5 Nm3/hr ) - ANNEXURE -3
AIR & GAS EQUIPMENTS:-
| Minimum Order Quantity | 1 Set |
| Plant Capacity | 12 TONS PER DAY |
| Automation Grade | Semi-Automatic |
| Type | SEMIRC-12 |
| Melting Material | TYRE CHIPS UP TO 2 INCH WITH OUR STEEL |
| Service Location | Ahmadabad |
| Plant Power Consumption | 60 HP |
| Installation Time | 30 DAYS |
Semi Continuous Pyrolysis Machine Introduction :
According to the semi Continuous pyrolysis technology, the equipment we recommend in this proposal is the FAB Semi Continuous Plant updated equipment of our company. It’s the new developed process, including Semi Continuous feeding system, Semi Continuous rotating pyrolysis system, Semi Continuous slagging system, Semi Continuous cooling system, smell removal system, Semi Continuous tail gas recycling system, Semi Continuous smoke cleaning system as well as PLC automatic control system, etc. The whole pyrolysis process is running under a completely sealed environment and on very high automatic control level, no need manual operation for feeding & slagging. The fully automatic and mechanical process makes sure the working environment is totally safe and clean.
The Advantages of the FAB Semi Continuous pyrolysis machine
· Our Reactor has 360 Degree outside rotating system which allows it to heat proper way so it has long life,
· Spiral Flats are designed in to the reactor which helps running the material by its inner wall. The raw material direct contacted with the heat transfer surface and received immediate heat and evenly distributed.
· Reactor can be loaded by steel wire free tyre chips and It can also separate the carbon black from hair steel wires at the time of carbon discharge. It has hair steel in wires it can be collected by hair steel magnet separator machine. Hence it will be collected directly to the carbon bags if it doesn’t have hair steel in it.
· Gas & oil burner can be used for extra flue uncondensed gas for secondary heating process of the pyrolysis reactor, which will reduce production cost and customer revenue. The flue gas after combustion is treated by dual wash scrubber system as per environment standards. Ii is using evaporated flue gas for heating process of reactor, where we recycle extra heat for the process
Pyrolysis Technology Safety Evaluation
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Leakage prevention |
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Real-time monitoring of pressure and temperature |
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Detection of flammable Gas |
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Fire Fighting Systems |
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Operating Training & Maintenance |
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Backup Power & Water Supply |
FAB Semi Continuous Tyre Pyrolysis Plant Item Parameters
Material Feeding Conveyor
Material Loading Dual Airlock System
Material Feeding & Carbon Output Screw
Reactor Gland Pusher
Carbon Unloading System
Carbon Unloading Dual Airlock System
Carbon Removal Jacket Screw
Carbon Cooling System
Carbon Steel Removal System
Gas Controlling System