Asphalt Batch Mix Plant

Asphalt Batch Mix Plant Ask for Price

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Ideal to be used for road construction and some other civil construction, this Asphalt Batch Mix Plant is designed for manufacturing and mixing asphalt in a uniform manner. We make use of the appropriate amount of aggregates, sand and stone dust for the manufacturing process, which is further heated and an appropriate amount of bitumen is added at a standard temperature. This series is equipped with huge power saving mode, highest fuel efficiency, auto modulating burner, field proven efficient counter flow drier drum and reliable technology for 3 D mixing. In our organization, we opt for latest technology, quality materials and automated process control for improvising the performance of this model. Moreover, this plant is equipped with user friendly SCADA system making it fully automated process system and complies with international pollution control system. The spares parts of this can be find globally and is available in capacity ranging from 60 – 240 TPH. In addition to this model having capacity below 128 TOH and above 240 TPH can be customized to meet the requirements of our clients.

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Features

  • 4 / 5 / 6 pre batch feeder system fitted with independent variable drive electric motors and one bin fitted with vibratory motor.
  • Fully insulated Dryer fitted with automatic silenced burner complete with infrared probe, pre heater and Dryer feeding conveyor.
  • Hot elevator system.
  • Four / Five deck vibratory screen.
  • Four / Five hoppers for storage of hot aggregates.
  • Aggregates, bitumen, filler and hot mix weighing unit.
  • Bitumen storage and heating system with hot oil heat exchanger.
  • Fully computerized control panel with PC, PLC, Video, Printer and power room.
  • Bag type air pollution control system with NOMEX bag filters complete with exhauster and chimney.
  • Filler elevator for recovered dust from bag filters.
  • Hot mix silo with 2 compartments, discharge doors, intermediate hopper and level indicator.

Description

Fab India Industries premium asphalt batch mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence it is essential that Fab India Industries manufactures all the vital parts of plant including burner, mixer, screen, Drum, filters, feeders, and controls.

Drying Drum

Drying Drum
  • Robust, compact and Highly reliable
  • Energy/Fuel efficient
  • Driven by 4 wheel sprocket chain/pulley
  • Easily operated
  • Alloy material is used to protect against wear and tear
  • Specially design flights to provide uniform transfer of heat to different size aggregates
  • High productivity through specially designed burner and inner parts of drum.

Filters

Filters
  • Optimized flow and Low maintenance
  • High temperature resistant Nomex filter bags are used which can bear temperature up to 200c
  • Long filter life
  • Improvised thermal insulation
  • Compact, less volume with bigger filtration area
  • Recycling of coarse and fine materials
  • System works automatically and operated fully from control cabin.

Batching Tower

Batching Tower

The inclined circular motion vibrating screens with patented vibrating screen design, contribute to top notch performance and gives minimum clogging of screen sieves. The free floating screen design prevents vibrations from being transferred to the weighing scales. A accessible wide platform eases the maintenance of the screens.

Hot bin unit is equipped with highly efficient low maintenance pneumatic controls with High and Low level indicators in Control Cabin with system integration allow for automatic controls of the aggregate input from cold feeder bins thus minimizing material loss by wastage.

Highly reliable weighing systems with low maintenance load cells and an easy calibration system makes the FAB series highly popular.

The 3 D mixer unit is the heart of the FAB plant and has a large live zone, realizing a quick and even mixing of asphalt. The mixer unit is hot oil jacketed and supplied with a low-maintenance oil-bath type chain drive.

The paddles, arms and tips are made of wear resistant High Nickel Hardened cast alloy steel. The design of the mixer internals ensures a lower operating cost.

Hot stone bin sampling trays (optional) and a complete batching tower dust scavenging are standard in all the FAB series plant.
System works automatically and operated fully from control cabin.

Bitumen Tanks

Bitumen Tanks
  • Protection from heat by perfect jacketed piping
  • Jacketed bitumen pump
  • Heat control via thermostatic valves
  • Level indicators for bitumen
  • Thermal coil system
  • Bitumen feeding system by pneumatic way

Fab India Industries is an expert in the field of Asphalt Batching plant providing all solutions to your problems. You connect with us and we continue our services to you through life time.

Screens

Screens
  • Highly reliable quality
  • Easily operated and Minimum maintenance
  • Wide area for the material to flow
  • Driving is done by vibrato or eccentric weight system
  • Perfectly design inner part that hinders mixing of different sizes of materials
  • Easily changeable sieves, useful doors platforms
  • Provided with proper tension and inclination that aids in homogeneous distribution of load and trouble free capacity.

Cold Bin Feeder

Cold Bin Feeder
  • Each bin feeder is having 50t capacity
  • Strong , durable and Equipped with Variable frequency drive
  • Easy to operate
  • Anti-bridging design for uniform flow
  • Vibrating motor for easy flow of fine material
  • Grid use for preventing coarse minerals

Fab India Industries is an expert in the field of Asphalt Batching plant providing all solutions to your problems. You connect with us and we continue our services to you through life time.

Mixer

Mixer
  • Twin shaft type mixer is used
  • Made from Ni-hard 4 material which is tough and long life guarantee
  • Gates with pneumatic system
  • Simultaneous working parallel double shaft enhances proper mixing of asphalt with minerals

Weighing unit

  • Aggregate, filler and foreign fine materials are weighed separately.
  • It is equipped with load cells for bitumen also.

Pollution Control Unit

Pollution Control Unit

The FAB series plants are supplied with a standard dual stage pollution control systems, comprising of a twin cyclonic separators and a secondary bag house filter.

All FAB series plant are supplied with ” Freedom”, a stage – of – the “- art free air flow type bag house filter unit. Freedom Bag house filters are envied in the industry for their guaranteed savings on power, lower maintenance, trouble free service and strict conformance to stringent environmental norms.

Highlights :

  • Emission less than 50 mg / Nm³
  • Lower Dust loads on bag house filter due to effective removal of coarse dustparticles at   primary stage
  • Longer bag filter life, due to reduced dust loads
  • Zero Maintenance design
  • Power savings
  • Filler recycling

Control System

control-system

Fab India Industries has updated its control system for the cost-effective production of quality asphalt mix

  • As1 benefits:
  • Used for batch as well as continuous plant
  • For easy understanding of Asphalt batch mix plant
  • Precise weighing of minerals
  • Timely reminder for maintenance
  • Easy to operate the plant
  • Clear visualisation of plant condition
  • Highly reliable operation

BITUMEN HEATING AND STORAGE SOLUTIONS

control-system

With us, customers can opt for direct heating type bitumen storage tanks or indirect heating type hot oil heated bitumen storage tanks. Storage capacity ranges from 15 to 50 tons.

The indirect heating tanks are supplied with a superior design thermic oil heater. The direct heating tanks are supplied with automatic imported pressure jet burner. As a standard all our tanks are supplied with auto thermostatic controls and level gauge indicators.

THERMIC OIL HEATER

control-system

The FAB series plants are supplied with hot oil jacketing on bitumen pipe line, asphalt pump, bitumen weigh hopper section and pug mill body. Opting for hot oil heating reduces asphalt pump binding, asphalt pipeline blocking, smoother bitumen weigh batcher and smooth pug mill operations.

The thermic oil heaters are supplied with auto temperature control to maintain precise bitumen temperature. The thermic oil heater is supplied with independent automatic control including oil temperature indicator controller, low level switch, low circulation pressure switch, over temperature cut off thermostat burner operating circuits. Capacity range: up to 500,000 KCAL/HR.

FILLER FEEDING AND STORAGE SOLUTIONS :

We offers a wide range (4-50 tons) of reclaim and foreign filler storage solutions. The filler from the silo is transported into the filler elevator on the batching tower, which then is weighed & mixed in the pug mill unit.

The filler from silos can optionally be supplied with filler feeding bucket elevator to suit bagged filler feeding. As a standard the filler silo are supplied with level indicators and process interlocks.